Home Appliances | Juicer Mixer Grinder
A Simple Gasket.
A Major Manufacturing Shift.
How one lid gasket moved a company from vendor dependency to production control.
The manufacturer was using Natural Rubber lid gaskets supplied by an external vendor.
The gasket worked.
But the system didn’t.
They were facing:
✔ Inconsistent gasket quality
✔ Long and unpredictable lead times
✔ No control over production
✔ No internal quality ownership
Every issue required vendor coordination.
Every delay affected dispatch.
The Real Challenge
They wanted to move production in-house. But they could not compromise on:
• Sealing performance
• Flexibility
• Food safety
• Durability
The question was not:
“Can we use TPE?”
The question was:
“Can TPE match rubber performance — and improve production control?”
What Was Evaluated First
Instead of choosing a grade immediately, the performance requirements were decoded:
Only after defining performance did material development begin.
• Required hardness range
• Compression set behaviour
• Sealing under load
• Contact safety standards
• Injection moulding feasibility
The Material Developed
A customized TPE compound was engineered to:
Now the gasket could be produced in-house.
• Match Natural Rubber flexibility
• Deliver reliable sealing
• Be injection mouldable
• Be recyclable
• Meet food-grade standards
• Be RoHS compliant
Before
-
Outsourced rubber
-
Variable quality
-
High dependency
-
Long lead time
After
-
In-house injection moulding
-
Stable quality
-
Production control
-
Reduced supply risk
The Impact
✔ Shift from outsourced to in-house production
✔ Improved quality consistency
✔ Reduced lead time
✔ Higher productivity
✔ Regulatory-compliant solution
But the real shift?
They gained control over a critical component.
TPE did not just replace rubber.
It enabled:
Production ownership.
Process stability.
Regulatory clarity.
Scalable manufacturing.
If you're evaluating rubber-to-TPE conversion or planning in-house production.
A diagnostic discussion can help identify risks before you scale.
Automotive | Blinker Stay
A Small Component.
A Major Performance Upgrade
How replacing rubber with TPE improved durability, reliability, and production control.
The manufacturer was using EPDM / Natural Rubber blinker stays supplied by external vendors.
The product worked.
But the system didn’t.
They were facing:
✔ Frequent breakage issues
✔ Inconsistent product quality
✔ Dependence on external suppliers
✔ Unpredictable lead times
✔ Limited control over manufacturing
Every defect required follow-ups.
Every delay impacted supply.
The Real Challenge
They wanted to bring production in-house.But they could not compromise on:
• Strength & durability
• Flexibility
• UV resistance
• Long-term performance
The question was not:
“Can we replace rubber?”
The real question was:
“Can TPE deliver better performance while enabling production control?”
What Was Evaluated First
Instead of choosing a grade immediately, the performance requirements were decoded:
Only after defining performance did material development begin.
• Mechanical strength & flexibility balance
• Resistance to environmental exposure (UV)
• Long-term durability under usage stress
• Process compatibility (injection molding)
• Compliance requirements (RoHS)
The Material Developed
A customized TPE compound was engineered to:
Now the component could be manufactured in-house.
• Eliminate breakage issues
• Deliver high durability
• Be injection moldable
• Be recyclable
• Be UV resistant
• Meet RoHS compliance
Before
-
• Outsourced rubber production
• Quality inconsistencies
• High dependency on vendors
• Frequent failures
• Long and unstable lead times
After
-
• In-house injection molding
• Consistent product quality
• Full production control
• No breakage issues
• Stable and reliable supply
The Impact
✔ Shift from outsourced to in-house manufacturing
✔ Improved quality consistency
✔ Elimination of product failure issues
✔ Higher productivity
✔ Reliable supply chain
✔ Regulatory-compliant solution
But the real shift?
They gained control over a critical component.
TPE did not just replace rubber.
It enabled:
Production ownership.
Process stability.
Regulatory clarity.
Scalable manufacturing.
If you're evaluating rubber-to-TPE conversion or planning in-house production.
A diagnostic discussion can help identify risks before you scale.